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Gradient Material SLM (FGM)

AFS-M120X — Print Hundreds of Alloy Compositions in a Single Build

The AFS-M120X is the accessible way to own gradient-material capability. A dual-powder gradient feeding system blends two metal powders continuously along the X-axis, so one build can screen 100+ alloy variants or produce a component that transitions from one material to another — no interfaces, no joints, no weak points.

120 × 120 × 150 mm Thể tích xây dựng
Laser IPG 500 W Công suất laser
100+ Compositions Per Single Build
±2% Gradient Ratio Accuracy
AFS-M120X gradient material SLM metal 3D printer

Why Gradient Metal Printing? Three Problems the M120X Solves

Conventional manufacturing and single-material SLM hit the same wall when you need to vary metal composition inside one part. The AFS-M120X removes that wall.

Materials R&D Takes Months Per Composition

Traditional alloy development casts, tests and iterates one composition at a time. A full screen can take 6–18 months of furnace time and machining.

M120X: print 100+ alloy variants in one build and screen them in days.

Dissimilar Metals Can’t Be Joined Without Weak Interfaces

Welding or brazing creates a distinct interface — the classic failure initiation site for thermal and fatigue loads.

M120X: print a continuous composition gradient with no interface and no weak point.

No Way to Vary Composition Inside One Part

Conventional manufacturing can’t make a component that is hard and wear-resistant on one surface and tough and ductile on the other.

M120X: one part, two materials, seamless transition — a single continuous structure.

One Printer That Replaces a Lab Full of Equipment

Standard SLM prints one alloy at a time. Traditional alloy development needs months of casting per composition. The M120X prints continuously varying compositions in a single build.

SLM tiêu chuẩn
Các chi tiết kim loại có mật độ đầy đủ
Complex geometries
One alloy per build
Cannot study material interfaces
For Materials R&D & FGM Parts
Gradient SLM — AFS-M120X
100+ compositions in one build
Continuous composition gradients
Screen alloys in days, not months
Create materials that don’t exist yet
Traditional Alloy Development
Cast → Test → Repeat: months per cycle
Hundreds of individual castings
High material waste per sample
No gradient capability

What took 6–18 months of casting and testing can now be done in weeks. That’s why national labs, aerospace R&D centers and university materials science departments are choosing gradient SLM.

How Gradient Metal Printing Works

The M120X precisely mixes two different metal powders during printing, creating a seamless composition transition inside a single component.

1

Tải bột kép

Two metal powders (e.g., SS316L + CoCrMo) load into independent hoppers with precision dosing. Each hopper feeds its own powder delivery channel.

2

Gradient Powder Deposition

AFSWin V8.4 varies the powder ratio layer by layer along the X-axis — Powder A decreases while Powder B increases, creating a continuous composition gradient.

3

Laser Melting & Solidification

The 500W IPG fiber laser melts each layer at up to 6 m/s. Because the powder composition changes gradually, every layer bonds seamlessly to the one below.

4

Gradient Component Ready

The finished part transitions smoothly from Material A to Material B. Cut, polish and etch to reveal the gradient microstructure — no distinct interface, just continuous property change.

Dual-powder gradient deposition: Powder A to Powder B transitions continuously along the X-axis within a single build.

What the AFS-M120X Delivers

Every capability you need to run gradient material programs — built on the proven AFS-M120 SLM platform.

120 × 120 × 150 mm Build Volume

Optimized for test coupons, research samples and small production parts — enough capacity to build complete composition libraries in one job.

Horizontal Gradient Powder Feeding

Two or more metal powders vary continuously along the X-axis, with Y and Z held constant. Change the powder storage structure to customize the gradient ratio.

500W IPG Fiber Laser

Global brand laser with 6 m/s max scan speed, TEM00 beam quality (M²<1.05) and 100,000+ hour pump life. Reliable, serviceable, globally supported.

±0.1 mm / 100 mm Accuracy

Precision forming with ±5 μm worktable repeatability — the gradient ratio is macroscopically identifiable on the finished material.

Six Material Families

Stainless steel, titanium, aluminum, die steel, cobalt-chrome and nickel-based alloys — with custom powder storage for tailored gradient combinations.

Compact, Lab-Ready Footprint

1,532 × 1,390 × 1,830 mm, ≈1.5 t, 380 VAC / 50 Hz / 7 kW. Fits standard laboratory and industrial spaces with minimal site preparation.

Các cặp vật liệu Gradient đã được chứng nhận

3DPTEK has qualified multiple material combinations on the M120X platform — documented process parameters, microstructure and mechanical property data, ready for your application.

Ta-Ti gradient alloy sample printed on AFS-M120X

Hợp kim có độ dốc Ta – Ti

Tantalum mang lại tính cản quang và khả năng chống ăn mòn, sau đó chuyển sang titan để đảm bảo khả năng tích hợp xương và độ bền trong khi vẫn giữ được trọng lượng nhẹ — lý tưởng cho các thiết bị cấy ghép y sinh có bề mặt hai chức năng.

Y tế Tương thích sinh học Chống ăn mòn
CoCrMo to IN718 gradient sample printed on AFS-M120X

CoCrMo → IN718 theo độ dốc

Khả năng chống mài mòn của hợp kim coban-crom ở bề mặt, độ bền ở nhiệt độ cao của Inconel 718 ở lõi — dành cho các bộ phận tuabin, đế van và dụng cụ chịu mài mòn cao.

Hàng không vũ trụ Năng lượng Chống mài mòn
SS316L to CoCrMo gradient sample printed on AFS-M120X

SS316L → CoCrMo Gradient

Thân bằng thép không gỉ chống ăn mòn, chuyển tiếp sang bề mặt bằng hợp kim coban-crom chống mài mòn — dùng cho các chi tiết chèn khuôn, bộ phận bơm và thiết bị xử lý hóa chất.

Dụng cụ gia công Công nghiệp Sự ăn mòn

Các hỗn hợp bột tùy chỉnh có thể được kiểm định tại phòng thí nghiệm ứng dụng của 3DPTEK. Hãy liên hệ với chúng tôi và cung cấp thông tin về cặp vật liệu của bạn →

Các trường hợp ứng dụng

Gradient material research and components produced on AFS-M120X systems.

High-throughput alloy screening sample printed on AFS-M120X

High-Throughput Alloy Screening

Composition gradient library of 100+ Ni-based superalloy variants printed in a single build. Accelerated new alloy development from months to days.

Hàng không vũ trụ Materials R&D Ni-Based Alloy
Functionally graded turbine blade with CoCr wear-resistant tip and ductile Ni alloy root

Functionally Graded Turbine Blade

Turbine blade with a wear-resistant tip (CoCr) and ductile root (Ni alloy) — continuous composition gradient, no interface. Demonstrated 3× thermal cycle life vs. conventional.

Năng lượng Gradient Component CoCr / Ni Alloy
Bimetal mold insert with hard tool-steel surface and tough stainless-steel body

Lõi khuôn lưỡng kim

Phụ kiện khuôn ép phun có bề mặt làm bằng thép công cụ cứng và thân làm bằng thép không gỉ bền chắc. Độ dốc liên tục đã loại bỏ hiện tượng bong tróc.

Công nghiệp Gradient Component Tool Steel / SS
Các bộ phận y sinh in 3D theo phương pháp in gradient từ vật liệu CoCrMo và SS316L

Biomedical CoCrMo – SS316L Gradient

Dental and orthopedic components printed with a cobalt-chrome surface and stainless-steel core — the classic implant alloy pair, joined as one continuous gradient with no brazing interface.

Y tế Gradient Component CoCrMo / SS316L

Mô hình nào phù hợp với chương trình của bạn?

Three platforms, one family. Pick the gradient capability your application actually needs.

AFS-M120

SLM tiêu chuẩn
  • Thể tích xây dựng 120 × 120 × 150 mm
  • Độ dốc None — single material
  • Powder Feeding Single powder
  • Phù hợp nhất cho Precision metal parts
View AFS-M120
Sản phẩm này

AFS-M120X

SLM gradient ngang
  • Thể tích xây dựng 120 × 120 × 150 mm
  • Độ dốc Ngang (trục X liên tục)
  • Powder Feeding Dual / multi-powder
  • Phù hợp nhất cho Alloy screening & FGM parts
Yêu cầu báo giá

AFS-M120XT

Horizontal + vertical gradient SLM
  • Thể tích xây dựng 120 × 150 × 150 mm
  • Độ dốc Horizontal + vertical (Z-axis)
  • Powder Feeding Multi-powder, 4 hoppers
  • Phù hợp nhất cho Hồ sơ cấu trúc 3D
View AFS-M120XT

Hãy lên kế hoạch cho độ dốc theo chiều dọc ngay từ đầu. The M120XT’s vertical capability requires dedicated hardware — a field upgrade from the M120X isn’t available. If you anticipate needing Z-axis gradients, start with the M120XT. 3DPTEK also offers trade-in programs for customers who upgrade later.

Thông số kỹ thuật

Những thông số mà các kỹ sư thường quan tâm đầu tiên — phạm vi lắp đặt, tia laser, khả năng điều chỉnh độ dốc — cùng với các yêu cầu về mặt bằng mà cơ sở của quý vị phải đáp ứng.

Thể tích xây dựng 120 × 120 × 150 mm
Gradient Direction Ngang (trục X liên tục)
Tia laser Máy laser sợi quang IPG 500 W
Tốc độ quét tối đa 6 m/s
Tốc độ xây dựng 2 – 20 cm³/giờ
Độ dày lớp 0,02 – 0,1 mm
Độ chính xác trong quá trình tạo hình ±0,1 mm / 100 mm
Độ lặp lại của bàn làm việc ±5 μm
Kích thước hạt bột 15 – 53 μm
Vật liệu SS, Ti, Al, die steel, CoCr, Ni
Kích thước thiết bị 1.532 × 1.390 × 1.830 mm
Trọng lượng thiết bị ≈1,5 tấn
Software / Data AFSWin V8.4 · STL
AFS-M120X gradient material SLM metal 3D printer system
Công suất 380 VAC / 50 Hz / 7 kW
3 pha, 5 dây
Khí nén 0,6 – 0,8 MPa · ≥1,0 m³/phút
nguồn sạch, khô
Tải trọng sàn ≥1 t/m²
Chiều cao tòa nhà 3,5 – 6 m
Nhiệt độ môi trường 18 – 25 °C
Độ ẩm ≤60% RH

Why Researchers & Engineers Choose 3DPTEK

Buying a gradient SLM system is a long-term decision. Here’s what you get beyond the machine.

Unique Gradient Capability

Dual-powder gradient feeding with ±2% delivered-vs-programmed ratio accuracy — verified by EDS line scans, microhardness mapping and metallographic cross-sections.

Customizable Gradient Profiles

Change the powder storage structure to manufacture gradient alloys with customized proportion variations. Full control over composition vs. position.

Hơn 30 năm kinh nghiệm trong lĩnh vực AM

Built on three decades of additive manufacturing engineering. The M120X benefits from our deep understanding of laser-material interaction and powder handling.

Global Brand Components

IPG fiber laser, precision galvanometer scanner and industrial motion control from leading global suppliers. Reliability for long-duration research builds.

Application Engineering Support

Our materials scientists review phase diagrams, design gradient profiles, develop parameters and help interpret results — from feasibility study to first build.

Full Support Package

Installation, 3–5 day training, 12-month system warranty, 24-month IPG laser warranty and remote diagnostics — from engineers who know both the hardware and the materials science.

AFS-M120X FAQ

Answers to the questions researchers and engineers ask before committing to a gradient SLM system.

  • Standard SLM printers use a single powder. The M120X adds a dual-powder gradient feeding system that precisely mixes two different metal powders during printing, enabling continuous composition gradients along the X-axis — impossible on any conventional SLM system.

  • Stainless steel (304, 316L), titanium alloys, aluminum alloys, die steels, cobalt-chrome alloys and nickel-based alloys. Custom powder combinations can be qualified through our application lab.

  • The M120X provides horizontal gradient capability (continuous variation along the X-axis). Choose the M120XT if you need both horizontal and vertical gradient control for more complex 3D composition profiles. Because a field upgrade isn't available, we recommend starting with the M120XT if vertical gradients are in your roadmap.

  • 3DPTEK validates gradient accuracy three ways: EDS line scans across the gradient direction to measure elemental composition vs. position, microhardness mapping to verify the property transition, and metallographic cross-section analysis. The gradient ratio is macroscopically identifiable, and calibration ensures the delivered powder ratio matches the programmed ratio within ±2%.

  • Power: 380 VAC / 50 Hz / 7 kW, three-phase five-wire. Compressed air: 0.6–0.8 MPa at ≥1.0 m³/min, clean and dry. Ambient temperature 18–25 °C with HVAC control, humidity ≤60% (non-condensing). Floor load ≥1 t/m² and building height 3.5–6 m. 3DPTEK provides a detailed site preparation guide 4 weeks before shipment.

  • Standard warranty: 12 months parts and labor on the complete system, plus a 24-month IPG laser warranty. Extended service plans include annual preventive maintenance, priority remote support, discounted consumables and optional on-site application support days. 3DPTEK maintains service hubs in China with partner networks covering EMEA and the Americas.

Compare with other metal 3D printers

For a different build volume or material set, compare the metal systems: 3DPTEK J160R, 3DPTEK J400P, 3DPTEK J800P. Or browse the full metal 3D printers range.

Ready to Print Alloys That Don’t Exist Yet?

Tell us about your materials development goals. Our application scientists will assess feasibility, help design the right experiments and demonstrate the M120X’s gradient capability with your material pair.

Thỏa thuận bảo mật (NDA) sẽ được cung cấp theo yêu cầu
Nghiên cứu khả thi trong vòng 3–5 ngày
Giao hàng toàn cầu từ Bắc Kinh